Data from a recently installed online analyser system. The online analyser system in charge versus a manual control.
Dare to dream and improve your process!
What Online Analysers do: Make money and reduce headaches!
Process analysers control process directly
Metrohm Australia has recently installed an online analyser which is also controlling the production in a factory.
The installed analyser system measures certain concentrations in the process and then automatically adjusts the chemical composition to be as close as possible to the desired target.
After the installation we compared the data before and after.
When looking the figure above we can see that the chemical concentration in the process was much closer to the desired target than when the process was controlled manually with their best practice.
We also provided the algorithm to calculate the chemical additions as well as chemical dosing pumps. In this example project the final product was more consistent in terms of quality when the online analyser was in charge, but even more important was that the production was making sellable products all the time – no costly down time!
Custom designed process analysis
Should you wish to know how we can improve your process? Just ask!
We do projects for many industries such as metal, mining, power, chemical, pulp and paper, waste water, petrochemical, drinking water, dairy and food.
We are not only limited to the measurements – we also can control your process and adjusted it accordingly.
The Metrohm Process Analyser concept is based on tailor made solutions. We listen first and then we engineer the solution.
Metrohm Australia supplies analysers specifically tailored to your process needs. In addition to the analyser system, we engineer and provide virtually any sample preconditioning system, such as cooling or heating, pressure reduction and degassing, filtration, and many more. This allows you to implement the specific analytical tool you require.
In our database we have over 2000 different applications. Based on 45 years of experience in the field of process analysis the Metrohm Process analysers are capable of tackling any challenging application using titration, Karl Fischer titration, ISE, colorimetry, spectroscopy, voltammetry, and CVS techniques.
And by the way, we at Metrohm also guarantee successful installation.